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- Mechanical design
- How will it be handled
- How hot will it get
- Environment
- Flammability
- Usage
- Is the resistance value needed standard?
- Resistance variability in circuit
- Minimum required power rating
- Frequency operation
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14
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15
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- Wirewound
- Precision Wirewound
- Power Wirewound
- Film
- Metal Film (Thick and Thin Film)
- Carbon Film
- Power
- Carbon Composition
- Foil
- Metal Oxide
- Variable
- Zero ohm resistors (jumpers)
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- Tolerances down to 0.005%
- Very low TCR
- Temperature range is 85oC – 125oC
- Little noise, only contact noise
- Power handling is low, but higher power is available with heat sinks
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- Are similar in characteristics to precision wire wound, but designed for
a lot more power
- Can handle more power per unit volume than any other resistor
- Cores have high thermal conductivity
- Chassis mount are usually cylindrically wound on a ceramic core, molded
and pressed into an aluminum heat sink that usually contains heat
radiating fins
- They should be mounted to metal plates or a chassis to further aid in thermal
conduction
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- Voltage divider circuits
- Power supply bleeder resistors
- Series dropping resistors
- DC amplifiers
- Voltmeter multipliers
- Meters
- Laboratory test equipment
- Switching and linear power supplies
- Power amplifiers
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- Most stable resistors for high frequencies
- Low cost and come in all sizes
- Have low TCRs
- Best in applications having fast rise times
- or high frequencies
- Used in applications requiring higher stability
- and precision than carbon
resistors provide
- Good for AC applications
- Chip film resistors have high stability
when exposed
- to harsh environments over
long periods of time
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- Can maintain high temperatures and electrical overloads
- Have moderate to precision characteristics
- Flameproof
- Resistant to external heat and humidity
- Small sized power type come in a 0.5W to 5W range
- Tolerances range from 1 to 5%
- TCR’s are around 300ppm
- Resistance values exceed those of wire wound resistors
- Adequate electrical and mechanical stability
- High reliability
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- Resistance Taper – Logarithmic or Linear
- Hard to make perfect logarithmic taper, but fairly similar
- Use for audio applications
- Resolution – Smallest change in resistance that can be made by wiper
- Wire wounds and those using etched bulk metal have low resolution
- Carbon composition, hot molded carbon, or cement are better
- Contact Resistance – Resistance between the wiper and the main resistor
- Affects the resolution
- Creates noise on the pot, both when it’s changing and when it’s fixed
- Hop-on, Hop-off resistance – Change in resistance when the wiper hops
off the main resistor
- Not easy to make a pot without this drawback
- Best to keep this below 1% of the total resistance of the element
- Digital or analog
- Analog pots are designed by applying a digital code to the resistor
leads
- Resistance is controlled by an array of digitally controlled switches
that add or subtract
- segments of an integrated array of single resistor elements
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- Defined as energy storage components used to store and release energy
- at predicted amounts of time
- High pass or low-pass filters
- Used to block DC while passing AC signals
- Allows DC to pass, while routing AC to ground (decoupling)
- Diverts unwanted frequencies (bypassing)
- Used in filter networks, LC resonant circuits, RC snubber circuits,…
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- DC working voltage (DCWV)
- Capacitor Leakage (RL)
- Equivalent Series Resistance (ESR)
- Equivalent Series Inductance (ESL)
- Dissipation Factor (DF) or Tangent Delta
- Dielectric Absorption (DA)
- Temperature Coefficient (TC)
- Insulation Resistance (IR)
- Quality Factor (Q)
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- Environment
- Temperature
- Frequency
- Voltage
- Current
- Cost
- Capacitance
- Size
- Signal Distortion
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- Trimmer (Variable)
- Electrolytic
- Film
- Mica
- Ceramic
- Ultra-stable or temperature compensating
- Semi-stable
- Hi-K
- Polystyrene
- Super-Capacitors
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- Designated as tuning capacitors
- They use ceramic or plastic dielectrics
- Typically are found in the pF range
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43
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- Basic task is to prevent any sudden changes in current from flowing
through it
- Used to resist high frequency signals
- Used for resonant circuits
- Used to create filter networks
- Used to store energy for power
- supplies
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- Tolerance
- Direct current resistance
- Incremental current
- Maximum DC current
- Saturation current
- Self-resonant frequency
- Quality Factor
- Inductance temperature coefficient
- Resistance temperature coefficient
- Currie temperature
- Magnetic saturation flux density
- Electromagnetic interference
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54
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55
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56
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- Multilayer chip inductors
- Molded inductors
- Shielded inductors
- Conformal coated inductors
- Chokes
- High current
- Balun
- Common mode
- Toroids
- Pot cores
- Air coils
- Adjustable
- Ferrite beads
- Ceramic core
- Ferrite Core
- Current sense
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60
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61
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62
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- Power
- Audio
- Air core RF
- Ferrite and powdered iron toroidal
- Pulse and small signal
- Current
- Gate Drive
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64
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65
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66
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67
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- Never apply a voltage that is greater than the transformer winding
rating
- Never allow a significant direct current to flow through any winding not
designed for it
- Don’t operate a transformer outside the range specified by the
manufacturer
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- http://www.microwaves101.com/encyclopedia/resistormath.cfm
- http://powerelectronics.com/passive_components_packaging_interconnects/magnetics/gate-drive-transformer-design-guide-0107/
- www.geocities.com/.../data_book/resistors.html
- www.ami.ac.uk
- http://electrochem.cwru.edu/ed/encycl/art-c04-electr-cap.htm
- Paul Scherz, Practical Electronics for Inventors 2nd edition,
McGraw Hill 2007
- Cletus J. Kaiser, The Inductor Handbook, CJ Publishing 1996
- Cletus J. Kaiser, The Capacitor Handbook, CJ Publishing 1995
- Cletus J. Kaiser, The Resistor Handbook, CJ Publishing
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