Notes
Slide Show
Outline
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Passive Component Selection
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Resistors
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Power Rating
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Power Rating
Determination Calculator
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Pulsed Power
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Power De-rating
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Voltage Rating
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Tolerance
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Temperature Coefficient
(TC or TCR)
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Noise
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Stability
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Thermal EMF
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Things to Consider When Picking a Resistor
  • Mechanical design
    • How will it be handled
    • How hot will it get
  • Environment
  • Flammability
  • Usage
  • Is the resistance value needed standard?
  • Resistance variability in circuit
  • Minimum required power rating
  • Frequency operation


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1% Standard Valued Resistors
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Resistor Types
  • Wirewound
    • Precision Wirewound
    • Power Wirewound
  • Film
    • Metal Film (Thick and Thin Film)
    • Carbon Film
    • Power
  • Carbon Composition
  • Foil
  • Metal Oxide
  • Variable
  • Zero ohm resistors (jumpers)
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Wirewound
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Precision Wirewound
  • Tolerances down to 0.005%
  • Very low TCR
  • Temperature range is 85oC – 125oC
  • Little noise, only contact noise
  • Power handling is low, but higher power is available with heat sinks
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Power Wirewound
  • Are similar in characteristics to precision wire wound, but designed for a lot more power
  • Can handle more power per unit volume than any other resistor
  • Cores have high thermal conductivity
  • Chassis mount are usually cylindrically wound on a ceramic core, molded and pressed into an aluminum heat sink that usually contains heat radiating fins
  • They should be mounted to metal plates or  a chassis to further aid in thermal conduction
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Wirewound Applications
  • Voltage divider circuits
  • Power supply bleeder resistors
  • Series dropping resistors
  • DC amplifiers
  • Voltmeter multipliers
  • Meters
  • Laboratory test equipment
  • Switching and linear power supplies
  • Power amplifiers
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Film
  • Most stable resistors for high frequencies
  • Low cost and come in all sizes
  • Have low TCRs
  • Best in applications having fast rise times
  •        or high frequencies
  • Used in applications requiring higher stability
  •        and precision than carbon resistors provide
  • Good for AC applications
  • Chip film resistors have high stability  when exposed
  •        to harsh environments over long periods of time


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Carbon vs. Metal Film
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Carbon Composition
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Bulk-Metal (Foil)
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Metal Oxide
  • Can maintain high temperatures and electrical overloads
  • Have moderate to precision characteristics
  • Flameproof
  • Resistant to external heat and humidity
  • Small sized power type come in a 0.5W to 5W range
  • Tolerances range from 1 to 5%
  • TCR’s are around 300ppm
  • Resistance values exceed those of wire wound resistors
  • Adequate electrical and mechanical stability
  • High reliability
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Variable
  • Resistance Taper – Logarithmic or Linear
    • Hard to make perfect logarithmic taper, but fairly similar
    • Use for audio applications
  • Resolution – Smallest change in resistance that can be made by wiper
    • Wire wounds and those using etched bulk metal have low resolution
    • Carbon composition, hot molded carbon, or cement are better
  • Contact Resistance – Resistance between the wiper and the main resistor
    • Affects the resolution
    • Creates noise on the pot, both when it’s changing and when it’s fixed
  • Hop-on, Hop-off resistance – Change in resistance when the wiper hops off the main resistor
    • Not easy to make a pot without this drawback
    • Best to keep this below 1% of the total resistance of the element
  • Digital or analog
    • Analog pots are designed by applying a digital code to the resistor leads
    • Resistance is controlled by an array of digitally controlled switches that add or subtract
    • segments of an integrated array of single resistor elements
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Zero Ω Resistors (jumpers)
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NTC Thermistors
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NTC Thermistor Applications
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PTC Thermistors
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PTC Applications
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Capacitors
  • Defined as energy storage components used to store and release energy
  •      at predicted amounts of time
  • High pass or low-pass filters
    • Used to block DC while passing AC signals
    • Allows DC to pass, while routing AC to ground (decoupling)
    • Diverts unwanted frequencies (bypassing)
  • Used in filter networks, LC resonant circuits, RC snubber circuits,…
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Capacitor Specifications
  • DC working voltage (DCWV)
  • Capacitor Leakage (RL)
  • Equivalent Series Resistance (ESR)
  • Equivalent Series Inductance (ESL)
  • Dissipation Factor (DF) or Tangent Delta
  • Dielectric Absorption (DA)
  • Temperature Coefficient (TC)
  • Insulation Resistance (IR)
  • Quality Factor (Q)
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DC Working Voltage (DCWV)
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Equivalent Series Resistance (ESR)
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Equivalent Series Inductance (ESL)
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Dielectric Absorption (DA)
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Insulation Resistance (IR)
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Things to Consider When Picking a Capacitor
  • Environment
  • Temperature
  • Frequency
  • Voltage
  • Current
  • Cost
  • Capacitance
  • Size
  • Signal Distortion
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Standard Capacitor Values
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Capacitor Types
  • Trimmer (Variable)
  • Electrolytic
    • Aluminum
    • Tantalum
  • Film
    • Polyester
    • Polypropylene
  • Mica
  • Ceramic
    • Ultra-stable or temperature compensating
    • Semi-stable
    • Hi-K
  • Polystyrene
  • Super-Capacitors
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Trimmer Capacitors
  • Designated as tuning capacitors
  • They use ceramic or plastic dielectrics
  • Typically are found in the pF range
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Vacuum
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Aluminum Electrolytic
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Tantalum Electrolytic
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Non-Polar Electrolytic Capacitors
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Metal Film
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Ceramic Single Layer vs. Multi Layer
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3 Types of Ceramics
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Supercapacitors
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BMW X3
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Inductors
  • Basic task is to prevent any sudden changes in current from flowing through it
  • Used to resist high frequency signals
  • Used for resonant circuits
  • Used to create filter networks
  • Used to store energy for power
  •      supplies
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Inductor Specifications
  • Tolerance
  • Direct current resistance
  • Incremental current
  • Maximum DC current
  • Saturation current
  • Self-resonant frequency
  • Quality Factor
  • Inductance temperature coefficient
  • Resistance temperature coefficient
  • Currie temperature
  • Magnetic saturation flux density
  • Electromagnetic interference


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Tolerance
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Maximum DC Current (IDC)
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Quality Factor
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Magnetic Saturation Flux Density (Bsat)
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Inductor Types
  • Multilayer chip inductors
  • Molded inductors
  • Shielded inductors
  • Conformal coated inductors
  • Chokes
    • High current
      • Hash
      • RF
    • Balun
    • Common mode
  • Toroids
  • Pot cores
  • Air coils
  • Adjustable
  • Ferrite beads
  • Ceramic core
  • Ferrite Core
  • Current sense



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Multilayer Chip Inductor
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Shielded Inductors
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Chokes
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Transformers
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Transformer Specifications
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Transformer Types
  • Power
  • Audio
  • Air core RF
  • Ferrite and powdered iron toroidal
  • Pulse and small signal
  • Current
  • Gate Drive
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Power Transformers
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Air Core RF Transformers
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Pulse and Small Signal Transformers
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Transformer Precautions
  • Never apply a voltage that is greater than the transformer winding rating
  • Never allow a significant direct current to flow through any winding not designed for it
  • Don’t operate a transformer outside the range specified by the manufacturer
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Resources
  • http://www.microwaves101.com/encyclopedia/resistormath.cfm
  • http://powerelectronics.com/passive_components_packaging_interconnects/magnetics/gate-drive-transformer-design-guide-0107/
  • www.geocities.com/.../data_book/resistors.html
  • www.ami.ac.uk
  • http://electrochem.cwru.edu/ed/encycl/art-c04-electr-cap.htm
  • Paul Scherz, Practical Electronics for Inventors 2nd edition, McGraw Hill 2007
  • Cletus J. Kaiser, The Inductor Handbook, CJ Publishing 1996
  • Cletus J. Kaiser, The Capacitor Handbook, CJ Publishing 1995
  • Cletus J. Kaiser, The Resistor Handbook, CJ Publishing



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Illustration Resources